Powder Coating

powder coatingPowder coating is the process you use to apply a coating without using solvents. This is the newest coating technique in the industry right now. You usually apply this type of coating to create a hard finish on metals and because it allows you flexibility to apply on a different layers of thickness. You would see this finishing in materials such as aluminum, medium density fiberboards, fusion-bonded epoxy and acrylics, usually on automobile finishing.

To produce the powdered finishing, polymer granules are mixed with pigments and powder ingredients. The mixture is heated in an extruder. It is then cooled and rolled flat before being broken into pieces. The chips are then milled to be produced as powder. Given that you can mix any type of pigment into the mixture, the colors you can produce are limitless.

To apply powder coating on an object, you could heat either thermoplastic or a thermo-set polymer material powder and the finishing would make it stick to the usually metallic surface. This may sound like a very tedious process, but what you can do is actually use an electronic gun to spray the powder. The gun gives an electronic charge to the Read the rest of this entry »

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The Powder Coating Process

powder coatingGenerally powder coating may be regarded as an environmentally favoured method of applying a finish particularly as it avoids the use of solvent-based paints avoids overspray wastage, and any unused powder may be fully recycled and used again.

Although powder coating was conceived as a method of finishing metal, technology has evolved so that it is now a common choice for ceramics, plastics and even wood.

Research shows that powder coating is the fastest growing coating medium and with the environmental advantages coupled with its excellent finishing properties, it is a trend that is likely to continue.

Types of powder coating

There are two main types of powder coatings; thermosets and thermoplastics

With thermosetting variations, as the powder bakes, it reacts with chemicals in the powder polymer which increases molecular weight; improving the performance properties.

Thermoplastic types don’t change specifically nor have any additional reactions, it simply flows out into the final coating. Read the rest of this entry »

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Metallic Powder Coating Process – Problem & Solution

powder coatingMetallic Powder Coating Special Effect Systems

Metallic powder coatings are decorative protective finishes for metal finishing applications. The multi-colored metallic powders are often applied with single application, and then it is top-coated with clear powder to enhance the finish even more.

Metallic and mica powder coatings contain metal flake or mica particulate matter that gives these coatings their special appearance. These flakes and particulars are a freestanding component. Metallic and mica powder coatings are homogeneously blended with a base color powder and are referred to as Dry-Blended powders. They are available in Epoxy, Hybrid, Urethane, and TGIC Polyester chemistries.

The problems faced with dry-blended powders are with color consistency, limited penetration in recessed areas, and their limited ability to be recycled. Dry-blended powders are usually applied using a corona gun with a flat spray nozzle. Metallic and mica powder coatings are processed by physically bonding them to the surface of the powered coating. Generally, all of the metallic or mica particles are bonded, however some may not be firmly attached and can cause various problems in the finishing process. Read the rest of this entry »

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