Powder Coating Process

powder coatingPowder coating is a revolutionary way of applying veneer on surfaces. The dry powder is coated on a surface then heated in an oven until it reaches its melting point. The powder covers the surface and provides an even layer of impressive coat that makes the surface more resistant to scratches, breakage, UV rays and corrosion compared to ordinary liquid painting.

The equipments used in this process are categorized into two: the electrostatic coating wherein the powder is introduced to the target area using tribo or corona charging guns and fluidized bed wherein a container with air cavity at the bottom is filled with powder which is used for sticking pre-heated coating to the surface of the object to be applied with powder coating.

Substrate or layer preparation

This is the primary step towards achieving a successful powder coating. Free the area from oil traces, lubricants, oxide remnants and other blemishes on the target substrate. Read the rest of this entry »

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Powder Coating Equipment

powder coatingAs an alternative to conventional wet paint solvents, powder coating provides an environmentally and friendly method of applying paint.

When applying conventional ‘wet’ paints solvents are added to the paint to make it a liquid which in turn allows it to become sticky which in turn allows it to stick to the surface of the required article or object.

Powder coatings work in a completely different way as only the ‘solids’ are sprayed or applied to the article in the form of an atomised powder spray. An electrostatic charge is applied to the powder during spraying and this allows the powder to be drawn to the product.

Once the article is sufficiently covered, the article along with the powder coating is heated in an oven to around 200 degrees centigrade. This causes the layer of powder to fuse and melt onto the article and forms a resilient smooth tough coating.

The application of powder coating has many benefits and just some of these are:

o    High quality

o    The process is suitable for automation

o    Recoverability

The high quality of a powder coated product is instantly recognisable. It is smooth in appearance and protects the article by forming a sealed skin of paint around it which greatly reduces the effects of corrosion and provides good scratch resistance properties. Read the rest of this entry »

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Selection of Industrial Powder Coating Equipment

powder coatingCheck this typical scenario. You are a manager or owner entrusted with the responsibility of selecting a new powder coating equipment for your plant. You need to buy a new equipment or you are looking for the replacement of your existing supplier due to poor service and/or you have better technology supplier.

Powder coating process is a very equipment intensive process. It’s a very crucial decision, as your selection will have a direct impact on your company’s profitability. This article will be useful if you are looking for a single system or you want a complete automatic plant.

First and foremost question you need to clarify in your mind is why you need a powder coating gun?

You need a powder coating gun to charge the powder electrostatically so the powder adheres to object till it reaches in the oven and to spray the powder in such a way that it delivers uniform film thickness. Read the rest of this entry »

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